In the automobile manufacturing and maintenance industry, brown corundum is widely used in the surface treatment of automobile parts as an efficient and environmentally friendly sandblasting material.
Brown corundum properties:
Abrasives grade:
SPLIT SIZE | AL2O3MIN | SIO2MAX | TIO2MAX | Fe2O3MAX |
12#-80# | 94.5-97% | 0.6-0.8% | 1.5-3% | 0.12-0.2% |
100#-180# | 93.5% | 0.7-1% | 1.5-3.8% | 0.15-0.25% |
240#-280# | 92% | 0.85-1.1% | 1.5-3.8% | 0.18-0.35% |
Size Distribution of brown corundum
Grit | 1 | 2 | 3 | 3 and 4 | 5 | Q5max,% | ||||
W1,um | Q1,% | W2,um | Q2max,% | W3,um | Q3min,% | W4,um | Q3+Q4min,% | W5,um | ||
F8 | 4000 | 0 | 2800 | 20 | 2360 | 45 | 2000 | 70 | 1700 | 3 |
F10 | 3350 | 0 | 2360 | 20 | 2000 | 45 | 1700 | 70 | 1400 | 3 |
F12 | 2800 | 0 | 2000 | 20 | 1700 | 45 | 1400 | 70 | 1180 | 3 |
F14 | 2360 | 0 | 1700 | 20 | 1400 | 45 | 1180 | 70 | 1000 | 3 |
F16 | 2000 | 0 | 1400 | 20 | 1180 | 45 | 1000 | 70 | 850 | 3 |
F20 | 1700 | 0 | 1180 | 20 | 1000 | 45 | 850 | 65 | 710 | 3 |
F24 | 1180 | 0 | 850 | 25 | 710 | 45 | 600 | 65 | 500 | 3 |
F30 | 1000 | 0 | 710 | 25 | 600 | 45 | 500 | 65 | 425 | 3 |
F36 | 850 | 0 | 600 | 25 | 500 | 45 | 425 | 65 | 355 | 3 |
F40 | 710 | 0 | 500 | 30 | 425 | 40 | 355 | 65 | 300 | 3 |
F46 | 600 | 0 | 425 | 30 | 355 | 40 | 300 | 65 | 250 | 3 |
F54 | 500 | 0 | 355 | 30 | 300 | 40 | 250 | 65 | 212 | 3 |
F60 | 425 | 0 | 300 | 30 | 250 | 40 | 212 | 65 | 180 | 3 |
F70 | 355 | 0 | 250 | 25 | 212 | 40 | 180 | 65 | 150 | 3 |
F80 | 300 | 0 | 212 | 25 | 180 | 40 | 150 | 65 | 125 | 3 |
F90 | 250 | 0 | 180 | 20 | 150 | 40 | 125 | 65 | 106 | 3 |
F100 | 212 | 0 | 150 | 20 | 125 | 40 | 106 | 65 | 90 | 3 |
F120 | 180 | 0 | 125 | 20 | 106 | 40 | 90 | 65 | 75 | 3 |
F150 | 150 | 0 | 106 | 15 | 90 | 40 | 75 | 65 | 63 | 3 |
F180 | 125 | 0 | 90 | 15 | 75 | * | 63 | 40 | 53 | * |
F220 | 106 | 0 | 75 | 15 | 63 | * | 53 | 40 | 45 | * |
1. Automobile parts suitable for sandblasting
Brown corundum can be used for the surface treatment of a variety of automobile parts, including but not limited to the following parts:
– Engine parts: such as cylinder blocks, cylinder heads, crankshafts, pistons, etc.
– Chassis parts: such as suspension system parts, steering knuckles, brake discs, etc.
– Body parts: such as doors, hoods, bumpers, etc.
– Wheel hubs: used to clean surface oxide layers, old coatings or increase roughness.
– Exhaust pipes: used to clean surface rust and oxide layers.
– Transmission system parts: such as gears, bearings, etc.
2. Advantages of brown corundum sandblasting
Brown corundum has the following significant advantages in sandblasting of automobile parts:
– Efficient cleaning: Brown corundum has high hardness (Mohs hardness 9), which can quickly remove rust, oxide layers, oil stains, old coatings, etc. on the surface of accessories.
– Uniform roughness: The surface roughness is uniform after sandblasting, which is suitable for subsequent spraying, electroplating or bonding processes.
– Strong wear resistance: Brown corundum particles are not easy to break, have a long service life, and reduce sandblasting costs.
– Environmentally friendly and safe: Brown corundum does not contain free silica, and no harmful dust is generated during the sandblasting process, which meets environmental protection requirements.
– Wide applicability: It can be used for automotive parts made of various materials, including steel, aluminum alloy, magnesium alloy, etc.
3. Specific application scenarios
(1) Surface cleaning
– Rust and oxide layer removal: Brown corundum sandblasting can effectively remove rust and oxide layers on the surface of automotive parts and restore the original color of the metal.
– Cleaning oil stains and old coatings: It is used to clean oil stains, old paint layers or coatings on the surface of engine parts, chassis parts, etc.
(2) Surface roughening
– Increase adhesion: The surface roughness increases after sandblasting, which significantly improves the adhesion of coatings (such as paint and electroplating layers) and extends the service life of accessories.
– Improved bonding performance: used for surface treatment of accessories that need to be bonded, such as composite parts.
(3) Repair and refurbishment
– Repair of worn parts: Clean the worn surface by sandblasting to provide a good base surface for subsequent repairs (such as welding and spraying).
– Refurbishment of old accessories: Used to refurbish old car accessories, such as wheels, exhaust pipes, etc., to restore their appearance and performance.
(4) Decorative treatment
– Surface texture treatment: Sandblasting is used to achieve special surface texture effects, such as frosted and matte, for body parts or interior accessories.
4. Recommended sandblasting parameters
– Particle size: Brown corundum particles with mesh sizes of 16 to 80 are usually used. The specific particle size is selected according to the material of the accessory and the processing requirements.
– Sandblasting pressure: Generally controlled at 0.4-0.7 MPa. Excessive pressure may damage the surface of the accessory.
– Sandblasting distance: The recommended distance is 100-300 mm, which is adjusted according to the shape of the accessory and the sandblasting effect.